TUNNEL CABLES

(N)SHöU
NTSCGEWöU
(N)3GHSSYCY

TUNNEL CABLES

(N)TSCGEWöU FO(LWL)

Application

For the connection of electrical equipment large material handling machines such as excavators, cranes,

dumpers in mining and tunneling applications in combination of power and data transmission. The flexible cable

design allows for movement of the equipment during operation. Suitable also as flex MV reeling cable and also

for festoon systems.

STANDARDS

construction

DIN VDE 0250-812

General Requirements

DIN VDE 0250-1

Guide Use

DIN VDE 0298-3

Electrical Tests

DIN VDE 0472-501, 503, 508

Non-Electrical Tests

DIN VDE 0472-401. 402,602,303, 615

Under Fire Condition Tests

DIN VDE 0472-803, 804

Flame Retardant

VDE 0482-332-1-2,DIN EN 60332-1-2,IEC 60332-1

Oil Resistant

HD/EN/IEC 60811-2-1.,DIN VDE0473-811-2-1

CABLE CONSTRUCTION

conductor

Electrolytic stranded tinned copper wire DIN VDE 0295 Class 5

Insulation

3Gl3 type EPR compound

Electrical Field Control

Inner and Outer semiconductive layer of semiconductive rubber

Protective-Earth conductor

Tinned Copper conductor with semiconductive layer

Optical Fiber

Fibre core diameter of fiber 9μm, 625μm or 50μm; Diameter over cladding 125μm; diameter over coating 250 μm; designs up to 24 fibers available.

Fiber coading

Color coding of the fibers and buffering tube for identification
of the fiber type.

Fiber covering

Hollow core with filling compound,basic material ETFE

Arrangement  of  Fiber cores

Six cores in one layer and specially laid-up around the central support element

Lay Up

Three main conductors laid-up with two control cores and fiber optic element in the outer interstice

Inner Sheath

GM1b Type EPR compound

Reinforcement

Embedded braid made of anti torsion synthetic threads

Outer Sheath

5GM5 Type elastomer compound. Red

Technical Characteristics

Rated Voltage

3.6/6 KV

6/10 KV

8.7/15KV

12/20KV

18/30KV

AC Test Voltage

11KV

17KV

24KV

29KV

43KV

Max.Permissible
Operating Voltage AC

4.2/7.2 KV

6.9/12 KV

10.4/18 KV

13.9/24 KV

20.8/36 KV

Max.Permissible
Operating Voltage DC

5.4/10.8 KV

9/18 KV

13.5/27 KV

18/36 KV

27/54 KV

Min Bending Radius

DIN VDE 0298-3

Current Carrying Capacities

DIN VDE 0298-4

Working Temperature

Fixed

-40°C-+80°C

Mobile

-25°C-+80°C

Max.Tensile Load Of cable

15N/mm²

max.torsion

25°/m

Trawl Speed For Tunnelling App

Max.30 m/min

Minimum Distarce For Change
Of Direction

20×D

Dimensions And Weight
3.6/6 KV

Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

42.2-45.2

1500

0.78

2660

3x25+2x50/2+FO

45.0-48.0

1500

0.78

2990

3x35+2x25/2+FO

43.8-46.8

2100

0.554

3050

3x35+2x50/2+FO

45.9-48.9

2100

0.554

3400

3x50+2x25/2+FO

45.1-48.1

3000

0.386

3540

3x50+2x50/2+FO

48.8-51.8

3000

0.386

4070

3x70+2x35/2+FO

48.8-51.8

4200

0.272

4480

3x70+2x50/2+FO

52.5-56.5

4200

0.272

4840

3x95+2x50/2+FO

54.3-58.3

5700

0.206

5800

3x120+2x70/2+FO

58.2-62.2

7200

0.161

7010

3x150+2x70/2+FO

62.4-66.4

9000

0.129

8210

3x185+2x95/2+FO

67.8-71.8

11100

0.106

9920

3x240+2x120/2+FO

74.4-78.4

14400

0.08

12530

3x300+2x150/2+FO

80.6-85.6

18000

0.064

15330

6/10 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

42.7-45.7

1500

0.78

2740

3x25+2x50/2+FO

46.0-49.0

1500

0.78

2980

3x35+2x25/2+FO

45.2-48.2

2100

0.554

3160

3x35+2x50/2+FO

47.6-50.6

2100

0.554

3610

3x50+2x25/2+FO

46.5-49.5

3000

0.386

3670

3x50+2x50/2+FO

50.4-53.4

3000

0.386

4020

3x70+2x35/2+FO

50.3-53.3

4200

0.272

4610

3x70+2x50/2+FO

53.8-56.8

4200

0.272

5160

3x95+2x50/2+FO

55.6-59.6

5700

0.206

5940

3x120+2x70/2+FO

60.4-63.4

7200

0.161

7150

3x150+2x70/2+FO

65.2-69.2

9000

0.129

8600

3x185+2x95/2+FO

69.2-73.2

11100

0.106

10110

3x240+2x120/2+FO

77.2-81.2

14400

0.08

12980

3x300+2x150/2+FO

81.8-86.8

18000

0.064

15550

8.7/15 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

46.0-49.0

1500

0.78

3000

3x25+2x50/2+FO

47.4-51.4

1500

0.78

3350

3x35+2x25/2+FO

46.3-49.3

2100

0.554

3550

3x35+2x50/2+FO

50.1-53.1

2100

0.554

3710

3x50+2x25/2+FO

50.1-53.1

3000

0.386

4020

3x50+2x50/2+FO

53.8-57.8

3000

0.386

4640

3x70+2x35/2+FO

54.8-58.8

4200

0.272

5170

3x70+2x50/2+FO

54.8-58.8

4200

0.272

5280

3x95+2x50/2+FO

59.2-63.2

5700

0.206

6370

3x120+2x70/2+FO

64.6-68.6

7200

0.161

7830

3x150+2x70/2+FO

68.8-72.8

9000

0.129

9090

3x185+2x95/2+FO

72.8-76.8

11100

0.106

10610

3x240+2x120/2+FO

76.8-79.7

14400

0.08

13540

3x300+2x150/2+FO

87.9-92.9

18000

0.064

16530

12/20 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

46.5-49.5

1500

0.78

3070

3x25+2x50/2+FO

49.5-52.5

1500

0.78

3400

3x35+2x25/2+FO

49.3-52.3

2100

0.554

3590

3x35+2x50/2+FO

53.1-57.1

2100

0.554

4200

3x50+2x25/2+FO

54.1-58.1

3000

0.386

4500

3x50+2x50/2+FO

54.1-58.1

3000

0.386

4590

3x70+2x35/2+FO

58.0-62.0

4200

0.272

5540

3x70+2x50/2+FO

58.0-62.0

4200

0.272

5650

3x95+2x50/2+FO

62.4-66.4

5700

0.206

6750

3x120+2x70/2+FO

67.7-71.7

7200

0.161

8400

3x150+2x70/2+FO

71.9-75.9

9000

0.129

9520

3x185+2x95/2+FO

77.3-81.3

11100

0.106

11340

3x240+2x120/2+FO

83.8-87.8

14400

0.08

14060

3x300+2x150/2+FO

91.0-96.0

18000

0.064

17090

14/25 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

50.5-53.5

1500

0.78

3460

3x25+2x50/2+FO

50.5-53.5

1500

0.78

3550

3x35+2x25/2+FO

54.2-57.2

2100

0.554

4180

3x35+2x50/2+FO

54.2-57.2

2100

0.554

4260

3x50+2x25/2+FO

57.0-61.0

3000

0.386

4980

3x50+2x50/2+FO

57.0-61.0

3000

0.386

5050

3x70+2x35/2+FO

62.0-66.0

4200

0.272

6020

3x70+2x50/2+FO

62.0-66.0

4200

0.272

6130

3x95+2x50/2+FO

67.9-71.9

5700

0.206

7500

3x120+2x70/2+FO

71.6-75.6

7200

0.161

8790

3x150+2x70/2+FO

77.3-81.3

9000

0.129

10390

3x185+2x95/2+FO

81.4-85.4

11100

0.106

11980

3x240+2x120/2+FO

89.2-94.2

14400

0.08

15130

3x300+2x150/2+FO

95.0-100.0

18000

0.064

17830

18/30 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

55.1-59.1

1500

0.78

4020

3x25+2x50/2+FO

55.1-59.1

1500

0.78

4100

3x35+2x25/2+FO

58.0-62.0

2100

0.554

4590

3x35+2x50/2+FO

58.0-62.0

2100

0.554

4670

3x50+2x25/2+FO

61.8-65.8

3000

0.386

5410

3x50+2x50/2+FO

61.8-65.8

3000

0.386

5480

3x70+2x35/2+FO

67.0-71.0

4200

0.272

6710

3x70+2x50/2+FO

67.0-71.0

4200

0.272

6810

3x95+2x50/2+FO

71.4-75.4

5700

0.206

7960

3x120+2x70/2+FO

76.7-80.7

7200

0.161

9510

3x150+2x70/2+FO

81.0-85.0

9000

0.129

10950

3x185+2x95/2+FO

83.9-88.9

11100

0.106

12560

3x240+2x120/2+FO

92.8-97.8

14400

0.08

15770

3x300+2x150/2+FO

99.6-104.6

18000

0.064

18770

20/35 KV


Cross Section (mm²)

Overall Diameter min-max
(mm)

Permissible Tensile Force max.(n)

conductor Resistance at 20°c
(Ω/km)

Appro. Weight (kg/km)

3x25+2x25/2+FO

59.8-63.8

1500

0.78

4580

3x35+2x25/2+FO

64.4-68.4

2100

0.554

5410

3x50+2x25/2+FO

68.1-72.1

3000

0.386

6270

3x50+2x50/2+FO

68.1-72.1

3000

0.386

6350

3x70+2x35/2+FO

71.8-75.8

4200

0.272

7350